From selection of the wood to the completed product, the stages in barrel manufacture are as follows :

1 Sectioning : the stave wood is cut into lengths corresponding to the barrel dimensions required.

3 Stacking : the staves are stacked in rows to ensure optimum air circulation.

5 Preparation : (shortening, backing and jointing).


7 Assembly : the staves are mounted around a metal hoop with amazing dexterity.

9 Toasting :  a small fire is used again to toast the barrel. This is essential for transforming the tannins into aromas, according to each client's requirements.




11 Hooping : the circles are fitted and vary according to the type of barrel ordered.

2 Splitting or sawing : the sawn lengths are then split along the grain to ensure that the future   barrel is leak proof.

4 Drying :  open air drying of the staves is essential to develop the best aromatic compounds in the oak.

6 Stave selection : the experienced cooper chooses the staves that will make up the  shell of the barrel.

8 Heating : the precise application of fire and water to heat the staves enables them to be softened and bent into shape.

10 Mounting of the heads : using wooden dowels and blades of river-reed to ensure water tightness, the barrel heads are mounted and fixed onto the barrel.

12 Marking : the barrels are stamped with the Company logo.